Basic Info.
Packaging Material
Plastic
Type
Packaging Production Line
Function
Blowing Filling Screwing
Packaging Technology
Bottled Water
Application
Drinks, Bottled Water Production Plant
Soft and Hardness
Flexible Package
Circulation Function
Outer Packing
Frequency of Use
One Packaging
Mode of Operation
Packaging of Export Products
Specification
CE, ROHS, SGS
Product Description
1.PET bottle blowing, filling, capping combi-block
Blowing-Filling-Capping combine machine is our company based on the success of the entire line-rich projects, integration of rotary blow molding, filling and capping three technologies through blowing process, filling technology, innovation and integration on the capping equipment and intelligence, realization of the entire container blow molding, filling and continuous process product seal. The equipment consists of the embryo, the embryo rationale, preform heating, blowing, filling, capping, electrical system constitutes an integrated six.
To 32,000 bottles / hour (500ml) water line, for example, compared to the traditional split technology, users can save water by more than 30%, saving electricity more than 15%, saving space for more than 60%, saving more than 20% of equipment investment, savings 15% or more operating costs.
Production range from 6000 to 32000 bottles / hour could be selected.
2.PET bottle rotary blowing machine
Rotary blowing machine is the successful introduction of the latest German technology, with ASG superior design capabilities and manufacturing capacity, to create a high-speed automatic blow molding machine with the international advanced level. Complete product mainly by blowing host, heating, automatic transmission device, electronic control systems, compressed air systems, and the like. The machine has high automation, stable performance, high efficiency, low running costs, low failure rate etc.
Main features
1. It adopts high definition TFT touch screen display, which can easily make multi-language menu switch and express operation instruction though multi-layer menu with pictures and text mode. Production speed, shift production, technical parameters and set interface can be displayed in the different layer menu, which has a friendly man-machine interface while it is very easy and convenient for operation.
2. Special t has very high productivity. Designed two-time blowing system can monitor in time the pressure variety curve in molding process of each cavity, providing parameters in time and exactly for technique adjustment, which is very convenient for operator to adjust technique parameters and has stable bottle molding quality.
3. It adopts the gripper transfer technology accurately controlled by cam mechanism. It is very stable and reliable while transferring preforms and bottle at high speed. Preform picking & sending and bottle picking & sending match mould opening and closing to ensure high-efficiency and exact sports process. Preform picking & sending and bottle picking & ranking are all finished by grippers to avoid middle pollution.
4. The cam mechanism accurately control the opening and closing of mould base with special mould locking and pressurizing system and simple and firm mould base structure. The blowing parameters for each cavity can be controlled independently. Good malfunction diagnosis function and special blowing structure ensure the sealing reliability under each pressure, and the blowing pressure can be adjusted. The stretch rod exactly control preform's axial stretch; The first blowing and second blowing control preform's longitudinal stretch. It can get good bottle wall thickness by accurately adjusting the first and send blowing.
5. Break the normal procedure design to adopt the same-axis rotary bushing structure and adopt two deep groove ball bearings to fix the two ends, making the outer sleeve and core shaft be concentric and ensuring that the rotary sealing ring is not easy to be damaged. Simultaneously add one water-back way to make the leakage water back along the pipe and ensure no leakage for water distributor.
3.PET bottle linear blowing machine(<=8000 BPH)
This machine is the introduction of foreign advanced technology counterparts on the basis of the trend for domestic blowing equipment to high-speed, high-volume development, specially developed, developed. Mainly be used for pure water and mineral water PET bottle blowing. The machine has reasonable structure, small footprint, low power consumption, gas consumption, good stability, and many other advantages: and in line with national food hygiene standards in the domestic leading level, the device is ideal equipment for all types of domestic and medium-sized companies.
Main features of equipment
The whole operation with touch-screen operation, full Chinese display, production speed, shift production counting, fault type, etc. can be displayed on the screen. And automatic statistics failure time, fault type and other information, can achieve Man-machine dialogue;
secondary blowing system specially designed to ensure the stability of the bottle molding quality, appropriate technology to meet customer standards;
using four infrared heater thermostat control, digital automatic voltage regulator thermostat system;
You can set the appropriate temperature according to different preform is heated, and the other contains a variety of bottle-shaped blown required packages;
Equipped with automatic processing machines and preform billet hoist;
4. PET bottle rotary filling machine
It applies to the production of non-carbonated drinks as pure water and mineral water, with optional capacity from 8000BPH to 32,000BPH
The whole machine is mainly composed of rinser, filler and capper.
Main Features
Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer Starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Filling valves are made of SUS316L.
Filling valves are reasonably structured with accurate filling.
Filling flow can reach 200ml per second.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (ANSI304).
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical Control
The electrical cabinet is made of coated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
Main Composition
Material of filling valve: Stainless steel SUS316L
Material of rotary tray and machine platform of rinser and filler: Stainless steel SUS304
Main motor: ABB / SEW
Sliding bearing: Igus
Frequency inverter: MITISUBISHI
Touch screen: Proface/MITSUBISHI
PLC: MITISUBISHI
Pneumatic components: FESTO/SMC
Seals: Busak+Shamban
Photocell switch: Banner
Proximity switch: TURCK
Address:
5th Building, Yuehua Industry Park, Yanchuan, Songgang, Baoan District, Guangdong Province, P. R. China, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Packaging & Printing
Company Introduction:
We are a manufacturer from city Shenzhen, China, as a packaging machinery firm who are specialized in the turnkey solution of water treatment & filling line, it is rest assured that we are professional in water production industry since we have been as a leader for almost 20 years, so far approximately 1, 000 sets of facilities were manufactured for our clients domestically and abroad.
We have been always endeavoring to offer quality product of superior quality, preferable price, low energy consumption, good stability and high security. In 2013 PACELEAD developed 2, 400 BPH full-automation production line with least labor force of only 5 operators (thereof 2 forklift worker included). So far, wherever domestically or overseas, we enjoy extensive praise as a reputable and highly valued supplier of facility & services providing for famous brand customers such as Coca-Cola, Nestle, Cestbon, Qingdao beer, Wahaha, Nongfu Spring, Robust etc...It is believed that PACELEAD will be striving to contribute more to your bight and glorious future.
With luck to find your contact information in our potential clients loop...., it will be our honor that we can be your candidate or choice to serve you in near future, it is believed that our facilities and services is capable to match your current and future demand, we are featured that we can offer high quality products with lower prices, as well our comprehensive and considerate services is recognized by existed customers in longstanding mutual cooperation.
Our products scope covers:
• Drink-water water treatment production line(10T-200T)
• 5 gallon barreled water filling line(600-2, 500BPH)
• 1-4 gallon bottled water filling line (600-12, 00 BPH)
• PET bottled water filling line(6, 000-32, 000BPH)
• PET bottle injection, shape-blowing and molding system
Herein we present our great sincerity to expect further cooperation relationships establishment bilaterally, it is hoped we can get your further information promptly, and any of your related inquiry will be highly welcomed.